|
|

Mar-Con™ Polycarbonate - Forming Grade |
 |  Click and Select "Save As" to Download Document |
Mar Resistant Plastic
Description
Mar-Con™ Polycarbonate - Forming Grade is a mar resistant plastic sheet product designed for a variety of high performance end uses in which the sheet will be heat formed or bent into soft radius shapes. It is a premium, high optic grade, polycarbonate sheet, surfaced with an advanced technology, clear, durable, cured coating. This coating has excellent resistance to a wide variety of chemicals and solvents and is considerably harder than the polycarbonate plastic substrate. This combination of properties provides enhanced resistance to hazing, marring, abrasion, and scratching of the sheet surfaces from cleaning, handling, or defacement efforts. Mar-Con Polycarbonate - Forming Grade also exhibits excellent impact resistance and flame spread properties. This product can be used in many more applications than would be practical for an uncoated sheet.
Applications
Mar-Con Polycarbonate - Forming Grade is designed to be used where there is concern about marring of the sur-faces of the plastic sheet from handling and other moderate abuse. It is also designed for applications requiring improved splash and wipe down resistance to many common chemicals and solvents which would normally damage the polycarbonate sheet surfaces. The Forming Grade Mar-Con surface helps prevent such damage from short-term exposures to these materials. Mar-Con Polycarbonate - Forming Grade is suitable for use in formed fabricated items, such as; equipment covers, display components, windshields, safety shields, and curved machine guards.
Fabrication
Mar-Con Polycarbonate - Forming Grade is easily fabricated into flat and bent surface configurations using the same equipment employed with uncoated polycarbonate sheet products. The product is designed to accommodate drape forming and heat bending, however, care must be taken to avoid applying too much heat to prevent damage to the mar resistant coating. Soft radii shapes and bends can be achieved which are smooth, clear, and uniform, if recommended forming techniques are employed. Some distortion and loss of mar resistance in a bend area is nor-mal. On tight bends, particularly in thicker materials, there may be some very fine haze lines in the bend area. When solvent welding, it is necessary to remove the coating mechanically to achieve a good bond. Note: This product is not designed for vacuum formed or drawn configurations. For more information, refer to SciCron Technologies Technical Information Bulletin No. MP-02.
|
 |
Features and Benefits
- Flexible, mar resistant, durable surface
The Forming Grade Mar-Con surface, harder than the base plastic, reduces risk of damage to the sheet surfaces from frequent cleaning and handling.
- Superior chemical and solvent resistance
Reduces risk of solvent or chemical damage to the sheet surfaces.
- Excellent optical properties
High clarity, high gloss coating on a high optic substrate maintains optimum light transmission without distortion.
- Advanced technology, uniform surface treatment
Provides enhanced mar and chemical resistance without changing the appearance of the polycarbonate surfaces.
- Superior impact resistance
Provides exceptional shatter resistance for safety.
- Superior flame spread properties
Provides additional protection in a fire.
- Superior forming and bending properties
Results in optimum heat forming during part fabrication.
Cleaning
The Forming Grade Mar-Con surface can be cleaned with a variety of common cleaners (see reverse side for specific recommendations). Care should be taken to avoid the use of any cleaner or cleaning solution which contains an abrasive. In addition, all wipes, sponges and drying towels should be clean and free of any grit which could damage the surface.
Availability
Mar-Con Polycarbonate - Forming Grade is available in clear, black opaque, and transparent gray and bronze tints. Other colors may be available upon special request.
Standard Dimensions (Nominal)
Thickness: 3mm (1/8"), 4.5mm (3/16"), 6mm (1/4"), 9mm (3/8"), 12mm (1/2") plus films 10-90 mils
Standard Sheet Size: 48" x 96"
Other sizes and thicknesses available upon request.
Made in USA
|
Typical Physical Properties (Typical but not guaranteed values for 0.25 inch material)
| Property |
Test Method |
Units |
Mar-Con Polycarbonate - Forming Grade |
Physical Specific Gravity Pencil Hardness Taber Abrasion1 - Change in Haze Weighted Steel Wool Rub Resistance2 Steel Wool Rub Resistance3 |
ASTM D792 ASTM D3363 ASTM D1044 Internal Internal |
-- Hardness Scale % Visual Scratches Visual Scratches |
1.20 HB Less than 10 Light Scratches Very Light Scratches |
Mechanical Tensile Strength Ultimate Elongation Tensile Modulus Flexural Strength Flexural Modulus Compressive Strength Izod Impact Strength (milled notch) |
ASTM D638 ASTM D638 ASTM D638 ASTM D790 ASTM D790 ASTM D695 ASTM D256 |
psi % psi psi psi psi ft-lb/inch of notch |
9,500 100 340,000 13,500 340,000 12,500 16 |
Thermal Deflection Temperature (264 psi load) Vicat Softening Point Maximum Continuous Service Temperature Coefficient of Thermal Expansion Coefficient of Thermal Conductivity |
ASTM D648 ASTM D1525 -- ASTM D696 Cenco-Fitch |
°F °F °F in/in/°F BTU•in/hr•ft2•°F |
270 310 180 3.8 x 10-5 1.35 |
Flammability Horizontal Burn (Flame Spread) UL 94 Rating of the Uncoated Substrate
|
ASTM D635 UL 94
|
in/min UL Classification
|
Less than 1.0 V-2 < 0.236 inch V-0 ≥ 0.236 inch |
Optical 3mm Transparent Clear Transmittance - Total Haze |
ASTM D1003 ASTM D1003 |
% % |
88 Less than 1.0 |
1. Test conditions - 500 gram load, 100 revolution exposure, CS-10F Calibrase Wheel - Change in haze for the same Taber abrasion exposure on uncoated polycarbonate - over 42%.
2. Test conditions - 14 strokes of #0000 steel wool under a 2 pound (908 gram) rounded point load - Damage for the same exposure on uncoated polycarbonate - very heavy scratches.
3. Test conditions - 5 seconds of vigorous rubbing with #0000 steel wool - Damage for the same exposure on uncoated polycarbonate - very heavy scratches.
Chemical Resistance ASTM D-1308
Samples immersed in listed chemicals and then examined for visible attack at 15 minutes, 1 hour, and 24 hours
| Chemical |
Time for Visible Attack |
| Acetone |
< 1 hour |
| Methyl Alcohol |
> 24 hours |
| Isopropyl Alcohol |
> 24 hours |
| Gasoline |
> 24 hours |
| Kerosene |
> 24 hours |
| Toluene |
< 1 hour |
| Methylene Chloride |
> 1 hour* |
| Sodium Hydroxide (10%) |
> 24 hours |
| Hydrochloric Acid (10%) |
> 24 hours |
| Sulfuric Acid (10%) |
> 24 hours |
| Nitric Acid (10%) |
> 24 hours |
* Solvent attacked specimen edges immediately, coating intact for more than 1 hour.
|
 |
Cleaning and Graffiti Removal
Solvents and Cleaning Liquids Found Effective Under Laboratory Conditions
Aqueous solutions of the following can be applied carefully with a soft cloth or sponge for ordinary dirt and grime.
Joy®
Windex®
Formula 409®
Fantastic®
Rinse with clean water before drying with a chamois or cellulose sponge.
Never use an abrasive cleaner or scouring pad.
The following solvents can be used to remove graffiti and other stubborn stains.
Isopropyl Alcohol
Methanol
Naphtha (VM&P Grade)
Kerosene
Butyl Cellosolve (for paints, inks, lipstick, etc.)
Always remove residual solvent with an aqueous cleaner and a final rinse with clean water.
|
Precautions:
- Polycarbonate plastic is a combustible thermoplastic. Avoid exposure to flame and excessive heat. Observe fire precautions appropriate for comparable forms of wood and paper.
- For building applications, comply with applicable code regulations.
MCPCFG-2 1/04
|
|
| |