|
|

| Mar-Con™ Polycarbonate |
 |  Click and Select "Save As" to Download Document |
Mar Resistant Plastic
Description
Mar-Con™ Polycarbonate is a mar resistant plastic sheet product designed for a variety of high performance end uses. It is a premium quality polycarbonate sheet which has been surfaced with an advanced technology, clear, hard, durable, cured coating. This coating has excellent resistance to a wide variety of chemicals and solvents and is considerably harder than the soft polycarbonate plastic substrate. This combination of properties provides enhanced resistance to hazing, marring, abrasion, and scratching of the sheet surfaces from cleaning, handling, and defacement efforts. The plastic substrate is a high optic grade polycarbonate sheet so Mar-Con Polycarbonate also exhibits excellent optical properties. In addition, it has superior impact resistance and flame spread properties. Consequently, this product can be used in many more applications than would be practical for an uncoated polycarbonate sheet.
Applications
Mar-Con Polycarbonate is designed to be used where there is concern about scratching and abrasion of the surfaces of the plastic sheet from handling and other moderate abuse. It is also designed for applications requiring improved splash and wipe down resistance to many common chemicals and solvents which would normally damage the polycarbonate sheet surfaces. The Mar-Con surface helps prevent such damage from short term exposures to these materials. Mar-Con Polycarbonate is suitable for use in fabricated items, such as, boxes, displays, and display cases. It can also be used for machine guards, safety and security glazing, partitions, enclosures, doors, access panels and inspection windows.
Fabrication
Mar-Con Polycarbonate is easily fabricated into flat surface configurations using the same equipment and fabrication techniques generally employed with unsurfaced polycarbonate sheet products. It should not be used for heat formed bent configurations since the hard, cured Mar-Con mar resistant surface is not designed for heat bending. Note: When solvent welding, it is necessary to remove the Mar-Con surface mechanically to achieve a good bond.
|
 |
Features and Benefits
- Hard, mar resistant, durable surface
The Mar-Con surface, harder than the base plastic, reduces risk of damage to the sheet surfaces from frequent cleaning and handling.
- Superior chemical and solvent resistance
Reduces risk of solvent or chemical damage to the sheet surfaces.
- Excellent optical properties
High clarity, high gloss coating on a high optic substrate maintains optimum light transmission without distortion.
- Advanced technology, uniform surface treatment
Provides enhanced mar and chemical resistance without changing the appearance of the polycarbonate surfaces.
- Superior impact resistance
Provides exceptional shatter resistance for safety.
- Superior flame spread properties
Provides additional protection in a fire.
Cleaning
The Mar-Con surface can be cleaned with a variety of common cleaners (see reverse side for specific recommendations). Care should be taken to avoid the use of any cleaner or cleaning solution which contains an abrasive. In addition, all wipes, sponges and drying towels should be clean and free of any grit which could damage the surface.
Availability
Mar-Con Polycarbonate is available in clear, black opaque, and transparent gray and bronze tints. Other colors may be available upon special request.
Standard Dimensions (Nominal)
Thickness: 3mm (1/8"), 4.5mm (3/16"), 6mm (1/4"), 9mm (3/8"), 12mm (1/2") plus films 10-90 mils
Standard Sheet Size: 48" x 96"
Other sizes and thicknesses available upon request.
Made in USA
|
Typical Physical Properties (Typical but not guaranteed values for 0.25 inch cell cast material)
| Property |
Test Method |
Units |
Mar-Con Polycarbonate |
Physical Specific Gravity Pencil Hardness Taber Abrasion1 - Change in Haze Weighted Steel Wool Rub Resistance2 Steel Wool Rub Resistance3 |
ASTM D792 ASTM D3363 ASTM D1044 Internal Internal |
-- Hardness Scale % Visual Scratches Visual Scratches |
1.20 H Less than 4.5 Very Light Scratches None |
Mechanical Tensile Strength Ultimate Elongation Tensile Modulus Flexural Strength Flexural Modulus Compressive Strength Izod Impact Strength (milled notch) |
ASTM D638 ASTM D638 ASTM D638 ASTM D790 ASTM D790 ASTM D695 ASTM D256 |
psi % psi psi psi psi ft-lb/inch of notch |
9,500 100 340,000 13,500 340,000 12,500 16 |
Thermal Deflection Temperature (264 psi load) Vicat Softening Point Maximum Continuous Service Temperature Coefficient of Thermal Expansion Coefficient of Thermal Conductivity |
ASTM D648 ASTM D1525 -- ASTM D696 Cenco-Fitch |
°F °F °F in/in/°F BTU•in/hr•ft2•°F |
270 310 180 3.8 x 10-5 1.35 |
Flammability Horizontal Burn (Flame Spread) UL 94 Rating of the Uncoated Substrate
|
ASTM D635 UL 94
|
in/min UL Classification
|
Less than 1.0 V-2 < 0.236 inch V-0 ≥ 0.236 inch |
Optical 3mm Transparent Clear Transmittance - Total Haze |
ASTM D1003 ASTM D1003 |
% % |
90 Less than 1.0 |
1. Test conditions - 500 gram load, 100 revolution exposure, CS-10F Calibrase Wheel
2. Test conditions - 14 strokes of #0000 steel wool under a 2 pound (908 gram) rounded point load
3. Test conditions - 5 seconds of vigorous rubbing with #0000 steel wool
Chemical Resistance ASTM D-1308
Samples immersed in listed chemicals and then examined for visible attack at 15 minutes, 1 hour, and 24 hours
| Chemical |
Time for Visible Attack |
| Acetone |
> 1 hour |
| Methyl Alcohol |
> 24 hours |
| Isopropyl Alcohol |
> 24 hours |
| Gasoline |
> 24 hours |
| Kerosene |
> 24 hours |
| Toluene |
> 1 hour |
| Methylene Chloride |
> 24 hours |
| Sodium Hydroxide (10%) |
> 24 hours |
| Hydrochloric Acid (10%) |
> 24 hours |
| Sulfuric Acid (10%) |
> 24 hours |
| Nitric Acid (10%) |
> 24 hours |
|
 |
Cleaning and Graffiti Removal
Solvents and Cleaning Liquids Found Effective Under Laboratory Conditions
Aqueous solutions of the following can be applied carefully with a soft cloth or sponge for ordinary dirt and grime.
Joy®
Windex®
Formula 409®
Fantastic®
Rinse with clean water before drying with a chamois or cellulose sponge.
Never use an abrasive cleaner or scouring pad.
The following solvents can be used to remove graffiti and other stubborn stains.
Isopropyl Alcohol
Methanol
Naphtha (VM&P Grade)
Kerosene
Butyl Cellosolve (for paints, inks, lipstick, etc.)
Always remove residual solvent with an aqueous cleaner and a final rinse with clean water.
|
Precautions:
- Polycarbonate plastic is a combustible thermoplastic. Avoid exposure to flame and excessive heat. Observe fire precautions appropriate for comparable forms of wood and paper.
- For building applications, comply with applicable code regulations.
MCPC-3 1/04
|
|
| |