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Mar-Con™ Acrylic - Forming Grade Click here to download this document
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Mar Resistant Plastic


Description
Mar-Con™ Acrylic - Forming Grade is a mar resistant plastic sheet product designed for a variety of high performance end uses in which the sheet will be heat formed or bent into soft radius shapes. It is a premium quality acrylic sheet, surfaced with an advanced technology, clear, durable, cured coating. This coating has excellent resistance to a wide variety of chemicals and solvents and is harder than the acrylic plastic substrate. This combination of properties provides enhanced resistance to hazing, marring, abrasion, and scratching of the sheet surfaces from cleaning, handling, and defacement efforts. Mar-Con Acrylic - Forming Grade also exhibits excellent optical properties and fabrication characteristics. This product can be used in many more applications than would be practical for an uncoated acrylic sheet.

Applications
Mar-Con Acrylic - Forming Grade is designed to be used where there is concern about scratching and marring of the surfaces of the plastic sheet from handling and other moderate abuse. It is also designed for applications requiring improved splash and wipe down resistance to many common chemicals and solvents which would normally damage the acrylic sheet surfaces. The Forming Grade Mar-Con surface helps prevent such damage from short-term exposures to these materials. Mar-Con Acrylic - Forming Grade is suitable for use in formed fabricated items, such as; equipment covers, display components, windshields, safety shields, and curved machine guards.

Fabrication
Mar-Con Acrylic - Forming Grade is easily fabricated into a variety of flat and bent surface configurations using the same equipment employed with uncoated acrylic sheet products. The product is designed to accommodate drape forming and heat bending, however, care must be taken to avoid applying too much heat to prevent damage to the mar resistant coating. Soft radii shapes and bends can be achieved which are smooth, clear, and uniform, if recommended forming techniques are employed. Some distortion and loss of mar resistance in a bend area is normal. On tight bends, particularly in thicker materials, there may be some very fine haze lines in the bend area. When solvent welding, it is necessary to remove the Mar-Con surface mechanically to achieve a good bond. Note: This product is not designed for vacuum formed or drawn configurations. For more information, refer to SciCron Technologies Technical Information Bulletin No.MP-02.

Features and Benefits
  • Flexible, mar resistant, durable surface
    The Forming Grade Mar-Con surface, harder than the base plastic, reduces risk of damage to the sheet surfaces from frequent cleaning and handling.
  • Superior chemical and solvent resistance
    Reduces risk of solvent or chemical damage to the sheet surfaces.
  • Excellent optical properties
    High clarity, high gloss coating maintains optimum light transmission without distortion.
  • Advanced technology, uniform surface treatment
    Provides enhanced mar and chemical resistance without changing the appearance of the acrylic surfaces.
  • Superior fabrication and bending characteristics
    Results in optimum workability and heat forming during part fabrication.

Cleaning
The Forming Grade Mar-Con surface can be cleaned with a variety of common cleaners (see reverse side for specific recommendations). Care should be taken to avoid the use of any cleaner or cleaning solution which contains an abrasive. In addition, all wipes, sponges and drying towels should be clean and free of any grit which could damage the surface.

Availability
Mar-Con Acrylic - Forming Grade, in cell cast type, is available in clear and a variety of standard transparent colors. White translucent and colored opaque grades are also available. Continuously cast, extruded types and impact modified types are available in some sizes and thicknesses upon request.

Note: Cell cast is a premium acrylic plastic but it has a wider thickness variation than other acrylic types. Therefore, continuously cast or extruded material should be specified if a narrow thickness tolerance range is needed.

Standard Dimensions (Nominal)
Thickness: 3mm (1/8"), 4.5mm (3/16"), 6mm (1/4"), 9mm (3/8"), 12mm (1/2") - Note: 9mm and 12mm - cell cast only.
Standard Sheet Size: 48" x 96"
Other sizes and thicknesses, including oversize sheets, available upon request.

Made in USA


Typical Physical Properties  (Typical but not guaranteed values for 0.25 inch cell cast material)

Property Test Method Units Mar-Con Acrylic Forming Grade
Physical
Specific Gravity
Pencil Hardness
Taber Abrasion1 - Change in Haze
Weighted Steel Wool Rub Resistance2
Steel Wool Rub Resistance3
ASTM D792
ASTM D3363
ASTM D1044
Internal
Internal
--
Hardness Scale
%
Visual Scratches
Visual Scratches
1.19
4H
Less than 8
Light Scratches
Very Light Scratches
Mechanical
Tensile Strength
  Ultimate
  Elongation
Tensile Modulus
Flexural Strength
Flexural Modulus
Compressive Strength
Izod Impact Strength (milled notch)
ASTM D638
ASTM D638
ASTM D638
ASTM D790
ASTM D790
ASTM D695
ASTM D256
psi
%
psi
psi
psi
psi
ft-lb/inch of notch
10,000
4.2
400,000
16,500
475,000
18,000
0.4
Thermal
Deflection Temperature (264 psi load)
Vicat Softening Point
Maximum Continuous Service Temperature
Coefficient of Thermal Expansion
Coefficient of Thermal Conductivity
ASTM D648
ASTM D1525
--
ASTM D696
Cenco-Fitch
°F
°F
°F
in/in/°F
BTU•in/hr•ft2•°F
210
239
180
3.5 x 10-5
1.3
Flammability
Horizontal Burn (Flame Spread)
UL 94 Rating of the Uncoated Substrate
ASTM D635
UL 94
in/min
UL Classification
1.1
HB
Optical
3mm Transparent Clear Transmittance - Total
Haze
ASTM D1003
ASTM D1003
%
%
92
Less than 1.0

1. Test conditions - 500 gram load , 100 revolution exposure, CS-10F Calibrase Wheel - Change in haze for the same Taber abrasion exposure on uncoated cell cast acrylic - over 30%
2. Test conditions - 14 strokes of #0000 steel wool under a 2 pound (908 gram) rounded point load - Damage for the same exposure on uncoated cell cast acrylic - very heavy scratches
3. Test conditions - 5 seconds of vigorous rubbing with #0000 steel wool - Damage for the same exposure on uncoated cell cast acrylic - heavy scratches.



Chemical Resistance ASTM D-1308

Samples immersed in listed chemicals and then examined for visible attack at 15 minutes, 1 hour, and 24 hours

Chemical Time for Visible Attack
Acetone < 1 hour
Methyl Alcohol > 24 hours
Isopropyl Alcohol > 24 hours
Gasoline > 24 hours
Kerosene > 24 hours
Toluene < 1 hour
Methylene Chloride > 1 hour*
Sodium Hydroxide (10%) > 24 hours
Hydrochloric Acid (10%) > 24 hours
Sulfuric Acid (10%) > 24 hours
Nitric Acid (10%) > 24 hours

* Solvent attacked specimen edges immediately, coating intact for more than 1 hour.

Cleaning and Graffiti Removal

Solvents and Cleaning Liquids Found Effective Under Laboratory Conditions

Aqueous solutions of the following can be applied carefully with a soft cloth or sponge for ordinary dirt and grime.

Joy®
Windex®
Formula 409®
Fantastic®

Rinse with clean water before drying with a chamois or cellulose sponge.
Never use an abrasive cleaner or scouring pad.

The following solvents can be used to remove graffiti and other stubborn stains.

Isopropyl Alcohol
Methanol
Naphtha (VM&P Grade)
Kerosene
Butyl Cellosolve (for paints, inks, lipstick, etc.)

Always remove residual solvent with an aqueous cleaner and a final rinse with clean water.

Precautions:
  1. Acrylic plastic is a combustible thermoplastic. Avoid exposure to flame and excessive heat. Observe fire precautions appropriate for comparable forms of wood and paper.
  2. For building applications, comply with applicable code regulations.

MCACFG-2 2/04


The information and statements contained herein are believed to be accurate, however, users should perform their own testing and verification to determine the durability, applicability and suitability of the products for their own purposes. NOTHING CONTAINED HEREIN SHALL BE CONSTRUED AS A REPRESENTATION OR WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, or as permission, inducement, or recommendation to practice any patented invention without license. IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY EXCLUDED.


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